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• • Casting Repair
  • Engineering
  • Crack Repair
• • Cast Iron Repair
  • Fixing Cracks In Cast Iron

Web Result

Engines

Wartsila-Sulzer V-12 Engines ECRS was contacted by an international utility company to perform crack repairs to damaged main bearing pedestals on two 5700kW generator engines located in Chiclayo, Peru. During the crack repair process, ECRS engineers determined that in addition to the cracking problems in the respective engines that the main bearing bores and main bearing caps were distorted beyond...

http://www.casting-repairs.com/Engines.html

Presses

Presses 3000 Ton Forging Press The damage was in the upper platen, or crown, of this 3000 ton Lake Erie Forging Press located in Monterrey, Mexico. ECRS was contacted to repair this piece after it had cracked due to fatigue under normal operating conditions. Because of the method of failure, additional strength would need to be added to prevent another failure when it was returned to service. Surv...

http://www.casting-repairs.com/Presses.html

Centrifugal Air Compressors...

Centrifugal Air Compressors - Blowers Elliott 90P Centrifugal Compressor Case ECRS was contacted after this compressor apparently went into a surge condition, causing the rotor element to fail. This event caused serious damage to the cast iron compressor case and inlet housing. After inspecting the damage, ECRS engineers were confident that a mechanical repair could be designed and installed that ...

http://www.casting-repairs.com/Cantrifugal%20Air%20Compressors.html

Gear Boxes

Gear Boxes Below are examples of two cracks which were repaired on a bowl mill gear box: -installation of one masterlock- installation of three masterlocks- Notice:This site and the drawings, designs, ideas, specifications, and information contained herein are the property of ECRS. Neither these images nor, the ideas, information, and knowhow contained within may be used or reproduced without the ...

http://www.casting-repairs.com/Gear%20boxes.html

Grinding Mill Ring Gears

Ring Gear for a 1250 HP Ball Mill ECRS engineers were contacted when a crack was discovered in the rim of the gear between teeth # 67 & 68 during a routine maintenance inspection. The crack completely severed the rim along the line of the root of the tooth. fea analysis Finite Element Analysis was used in the repair design for this gear. A model was run with the crack present and no repair. Th...

http://www.casting-repairs.com/Grinding%20Mill%20Ring%20Gears.html

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